Barco System manual E1 Instruction Manual

RLM G5SSeerrvviiccee MMaannuuaallR9010020R5976766/0022/04/2004IVS TECHNOLOGIESwww.ivstechnologies.comZI La Montjoie1, rue des Drapiers93210 LA PLAINE

Ready for the RoadThe RLM G5 PERFORMERs sealed optics, which makes it dustand smoke resistant allows it to maintain optimal performancein normal renta

14. Software UpdateHow to UnZip the downloaded Zip fileThe downloaded file is a compressed merged file. Extracting the merged files can be performed u

14. Software Update2314Image 14-10Fill out the download parametersImage 14-11Baudrate set upImage 14-12Filling out the name of the source file92 R5976

14. Software UpdateImage 14-13Download confirmationIt is recommended to close all running programs before starting the download.R5976766 RLM G5 22/04/

14. Software Update94 R5976766 RLM G5 22/04/2004

15. Troubleshooter RLM R5 Performer15. TROUBLESHOOTER RLM R5 PERFORMER15.1 Start-up without audible relay clickTroubleshootercn12[4]Trouble Shooter RL

15. Troubleshooter RLM R5 Performer15.2 Led 1, 2 and 3 light up Red continuouslyTroubleshooterTrouble Shooter RLM G5PLed1-Led2 and Led3 light up Red (

15. Troubleshooter RLM R5 PerformerIndication of parts mentioned in troubleshooterMCU BoardLamp InfoPMP BoardABImage 15-3Parts mentioned in troublesho

15. Troubleshooter RLM R5 Performer98 R5976766 RLM G5 22/04/2004

Trouble Shooter RLM G5PLed1 and Led2 light up RedLed 3 lights up Green and flashes 60sLed1and Led2 light up RedLed 3 lights up Green and flashes 60sOK

Replace the PMP BoardNOKOKReplace the MCU BoardOKReplace the MCU BoardOKOKReplace the Front IR BoardOKReplace the Front IR BoardTroubleshooter RLM G5P

Advanced Image ProcessingThe RLM G5 PERFORMER allows seamless transitions from source to source, with special effects such as dissolve, horizontal and

A. Technical SpecificationsA. TECHNICAL SPECIFICATIONSA.1 RLM R5 PerformerSummaryLight Output 4500 ANSI LumenResolution1024 x 768 (native)1600 x 1200

A. Technical Specifications100 R5976766 RLM G5 22/04/2004

IndexINDEXAAdjustment 73Light pad 73Air filters 83Available spares 15BBlock diagram 11Projector 11Simplified 11Board information 47Bock diagram 12Expa

IndexStacking 79RRandom boards 55Rear cover 17Removal 17Removal 17–22, 33, 42–44Button panel cover 17FAN 9 43Lamp house 43Lamp unit 33Light pipe 44Lig

Revision SheetTo:Barco nv Events/DocumentationNoordlaan 5, B-8520 KuurnePhone: +32 56.36.89.70, Fax: +32 56.36.88.24E-mail: [email protected]

www.events.barco.comRLM G5 Performer specifications¥ DimensionsBarcoNoordlaan 5, 8520 Kuurne - BelgiumTel. +32 56 36 89 70 - Fax + 32 56 36 88 243240

2. Safety2. SAFETY2.1 Safety InstructionsWARNING: Before Removing/Replacing any projector components, turn off the Main Power Switch and un-plug the M

2. SafetySafety Instructions1. Before returning an instrument to the customer, always make a safety check of the entire instrument, including, but not

2. Safety5. Hot Chassis Warning - This projector chassis has two ground systems: the primary ground system is formed by the negativevoltage of the rec

2. Safety8 R5976766 RLM G5 22/04/2004

3. Safety Symbols3. SAFETY SYMBOLS3.1 Overview used Safety SymbolsOverviewThe lightning flash and arrowhead symbol within theequilateral triangle indi

3. Safety Symbols10 R5976766 RLM G5 22/04/2004

4. Block Diagram RLM R5 Performer4. BLOCK DIAGRAM RLM R5 PERFORMER4.1 Simplified Block DiagramBlock diagramBlock diagram RLM G5 PerformerKEYPADSOURCE

Barco nv EventsNoordlaan 5, B-8520 KuurnePhone: +32 56.36.89.70Fax: +32 56.36.88.24E-mail:[email protected] us at the web: www.barco.comPrintedinB

4. Block Diagram RLM R5 Performer4.2 Expanded Block DiagramBlock diagram12 R5976766 RLM G5 22/04/2004

Note 1 : CN3 of Formatter Board R/G/B Channel CN3 --- JST S12B-ZR-SM3-TF1234567891011125V-INGND3V3VDD-IN2V5V-IN3V3VDD-INGNDGND2V5V-IN2V5V-INGNDGN

5. Technical Informations5. TECHNICAL INFORMATIONS5.1 ConventionsProjector OrientationReferences to location (left, right, front, rear, top, bottom) o

5. Technical Informations14 R5976766 RLM G5 22/04/2004

6. Spare Parts list6. SPARE PARTS LIST6.1 Spare Parts listWhich spare are available for the RLM R5 PerformerThe following spares can be ordered:Art. N

6. Spare Parts list16 R5976766 RLM G5 22/04/2004

7. Projector Cover Removal to access Modules7. PROJECTOR COVER REMOVAL TO ACCESSMODULESOverview• Top Access Modules• Side Access Modules7.1 Top Access

7. Projector Cover Removal to access ModulesImage 7-2Button panel cover removal7.1.3 Removal of the top coverHowtoremovethetopcover1. Remove the screw

7. Projector Cover Removal to access ModulesImage 7-5Unlock top coverImage 7-6Top cover removal7.1.4 Top shield removalHow to remove the projector top

7. Projector Cover Removal to access ModulesAABImage 7-7Top shield removal7.2 Side Access Modules7.2.1 Side Cover leftOverview• Removal of the Side co

Copyright ©All rights reserved. No part of this document may be copied, reproduced or translated. It shall not otherwise be recorded, transmitted orst

7. Projector Cover Removal to access Modules7.2.1.2 Side shield removalHow to remove the side shield1. Remove the 4 screws (A) securing side shield to

7. Projector Cover Removal to access ModulesA1AImage 7-11Side shield removal 1A2B1BAImage 7-12Side shield removal 27.2.2.3 PMP Shield RemovalHow to re

8. Module/Unit Identification8. MODULE/UNIT IDENTIFICATION8.1 Top View ProjectorOverview Modules/Units-1After removing the projector covers and the sh

8. Module/Unit IdentificationM3M4U7Image 8-2Modules/units identificationModule (Mx) or Unit (Ux)DescriptionOrder NumberM3 Pixel Map Processor(R764284)

8. Module/Unit IdentificationImage 8-3FAN location in projector8.2.2 Function of the installed FansFunction of the FANSFAN number Function1–2–3Cooling

8. Module/Unit IdentificationGroup ContentsKit numberIFan 1/2/3B401041KIIFan 8/9/10/11B401042KIIIFan 5/6/7B401043KFan 4 is not added to one of the abo

8. Module/Unit IdentificationImage 8-5SMPS box cover removed (Fan not disconnected)8.3.2 Parts of the Power Box AssemblyWhich boards belong to the Pow

8. Module/Unit IdentificationUnit / BoardDescription PartnumberA7Power Factor Corrector board Part of kit B401034KA8 FanPart of kit B401041K123Image 8

8. Module/Unit IdentificationJ304J505J519J509Image 8-8Disconnection PMP and Formatter interfaceJ301J409J419Image 8-9Disconnection Input boxJ62J23J24Im

8. Module/Unit IdentificationJ18J19J20J21J16J15J17J10J900J4Image 8-11Disconnection FansAAImage 8-12Disconnection of the lamp power supply30 R5976766 R

8. Module/Unit IdentificationABDECImage 8-13Power box fixation8.4 Input Box CompleteOverview• Input Box Swapping• Parts of the input Box Assembly8.4.1

8. Module/Unit Identification123ABBAImage 8-14PMP removal3412Image 8-15Formatter interface12ABCImage 8-16Input box removal32 R5976766 RLM G5 22/04/200

8. Module/Unit Identification8.4.2 Parts of the input Box AssemblyWhich boards belong to the Input box cplAA1A2A3A4A5Image 8-17Parts of the input box

8. Module/Unit IdentificationImage 8-18Loosen fan doorImage 8-19Open fan doorImage 8-20Loosen lamp unitImage 8-21Take out lamp unit8.5.2 Parts of the

8. Module/Unit IdentificationUnit / BoardDescription PartnumberACooling lamp burner top Part of kit B401042KBCooling lamp burner bottom Part of kit B4

8. Module/Unit Identification12ABImage 8-24Motor control board removal8.7.2 Motor/Control board connectionsConnectionsLens ZoomMotorJ21Lens FocusMotor

8. Module/Unit Identification8.8 Keypad & LED+IR Board8.8.1 Keypad swappingHowtoswaptheKeypadThe keypad is mounted onto the inside of the top cove

8. Module/Unit Identification8.9.1 Sealed Engine removalHow to remove the Sealed Engine1. Proceed to the disconnection of the following cables:- Disco

8. Module/Unit Identification45SMPs/Fan ControlBoardMotor Control BoardFormatter Power Supply16Image 8-29Sealed engine cable disconnection detail123Im

8. Module/Unit Identification213Base plate123Image 8-31Sealed engine removal from base plateImage 8-32Sealed engine removed12Image 8-33Shutter removal

Table of contentsTABLE OF CONTENTS1. General Information...

8. Module/Unit Identification8.9.2 Sealed Engine mountingHow to mount the Sealed engine1. Place the sealed engine on its mounting base, lining up the

8. Module/Unit Identification21453Image 8-36Lens holder removal8.11 Light PipeOverview• Parts to be removed to allow Light Pipe swapping• Replacement

8. Module/Unit Identification8.11.1.2 Lamp burner blower FAN 9 removalHow to remove the lamp burner blower FAN 91. Remove the 2 screws (A) securing th

8. Module/Unit Identification8.11.2 Replacement of the Light pipe8.11.2.1 Light pipe RemovalHow to remove the light pipe1. Remove the 2 screws (A) sec

8. Module/Unit Identification8.12 Cold mirrorHowtoreplacethecoldmirror1. Remove the 2 screws securing the cold mirror bracket to projector base. (imag

8. Module/Unit Identification46 R5976766 RLM G5 22/04/2004

9. Technical Board Information9. TECHNICAL BOARD INFORMATIONOverview• Power Supply Circuit• Random Boards9.1 Power Supply Circuit9.1.1 Overview Power

9. Technical Board InformationDescriptionPFC board is main for shaping the AC input line current waveform to correspond to that of the AC input line v

9. Technical Board Information9.1.3 Format Power boardBlock diagramFormat Power BoardIC7DC 380V from PFC5432FSXL(M)D71C3T2+BCOL154AUXGNDD14C531243ISO3

9. Technical Board InformationPin assignment Connectors on BoardJ28D71 (Power Good)J27J62J24J23 J261 ++5V2 GND* Primary ground J201 375V2 NC3 G

Table of contents9. Technical Board Information...479.1 Power Supply

9. Technical Board Information9.1.4 OEM Power BoardBlock diagramOEM Power BoardIC7DC 380V from PFC5432FSXL(M)D71C3T3+BCOL154AUXGNDD25C851243ISO51243IS

9. Technical Board InformationPin assignment Connectors on boardJ29J39 D70 (Power Good)J36J35J100J33J34J32 J391 PG2 /PD3 GND* Primary ground J2

9. Technical Board InformationDescription Standby power boardThe standby power board repeats operation which turns on and off at pin 7 of IC2, and the

9. Technical Board Information9.1.6 MCU BoardPin assignment Connectors on BoardJ3 J11 ++24V2 GND3 ++3.3V4 GND5 ++5V6 GNDJ25J1J26J18J19J20J21J13J12

9. Technical Board Information9.2 Random BoardsOverview• Motor/Control Board• Input Box Backplane• Lamp Power Supply• Pixel Map Processor Board• Forma

9. Technical Board Information9.2.2 Input Box BackplanePin assignment Connectors on Input BackplaneJ301J409J419 J4091-2 GND3 -5V (0.2A)4-5 +5V (

9. Technical Board Information9.2.4 Pixel Map Processor BoardPin assignment Connectors on Boardfrom OEM power supplyJ509J519J550J505 J5091 +15V (

9. Technical Board Information9.2.5 Formatter Interface BoardPin assignment Connectors on BoardJ307DMD RedJ300 J3071 +5V2 GND3 SCL_StdBy5 SDA_Std

9. Technical Board Information9.2.7 LED + IR BoardPin assignment Connectors on Board J3071 +5V2 GND3 SCL_StdBy5 SDA_StdBy6 RCS_IRfrom Formatter i

9. Technical Board Information60 R5976766 RLM G5 22/04/2004

1. General Information1. GENERAL INFORMATION1.1 RLM R5 PerformerCommercial BrochureSee next pages for contents.Image 1-1Front page brochure RLM G5PR59

10. Mechanical Parts Identification10. MECHANICAL PARTS IDENTIFICATIONOverview• Projector Lamp box• Projector Power Box• Shutter• Projector Input Box•

10. Mechanical Parts IdentificationITEM REF. DESCRIPTION QUANTITY2633 3105 280 800 SCREW M M3*0.5*25 NON-H HEXI S 32634 3110 111 100 CASE NUT

10. Mechanical Parts IdentificationITEM REF. DESCRIPTION QUANTITY52 3455 042 101 CAP DOOR SECC T0.6 186 0990 072 300 POWER SUPPLY 250W/200W(CT

10. Mechanical Parts Identification10.3 ShutterExploded viewITEM REF. DESCRIPTION QUANTITY2574 3100 300 600 SCREW M M3*0.5*6 PAN C S+P S20 32575

10. Mechanical Parts IdentificationITEM REF. DESCRIPTION QUANTITY2820  3797 037 500 Input box assembly 12821 3100 000 600 SCREW M M3*0.5*6 FLA

10. Mechanical Parts Identification10.5 Lens HolderExploded viewITEM REF. DESCRIPTION QUANTITY1241 3100 001 600  SCREW M M3*0.5*16 FLAT C S20C 4

10. Mechanical Parts IdentificationITEM REF. DESCRIPTION QUANTITY2871  XXA576078 CLIPS D8 SPTH 42872 XXB356331 FOOT INSERT D9.5 BLACK RIGGING

10. Mechanical Parts Identification10.7 Projector Bottom AssemblyParts of the projector bottom assemblyITEM REF. DESCRIPTION QUANTITY5 3100 300 60

10. Mechanical Parts Identification10.8 Projector Top Cover AssemblyParts of the projector top assemblyITEM REF. DESCRIPTION QUANTITY5 3100 300 60

10. Mechanical Parts Identification10.9 Projector Front AssemblyParts of the front cover assemblyITEM REF. DESCRIPTION QUANTITY42 3455 026 800  B

1. General Information4 R5976766 RLM G5 22/04/2004

10. Mechanical Parts Identification10.10Projector AssemblyParts of the projector assemblyITEM REF. DESCRIPTION3 3797 035 900 POWER BOX17 3240 9

10. Mechanical Parts Identification72 R5976766 RLM G5 22/04/2004

11. Light Pad adjustment11. LIGHT PAD ADJUSTMENTOverview• Lens Holder (Scheimpflug)• Illumination System11.1 Lens Holder (Scheimpflug)Adjustment contr

11. Light Pad adjustment6. Proceed to overall focus, using the adjustable nuts A, B and C. Added picture indicates the picture rotation around the ver

11. Light Pad adjustment11.2 Illumination SystemOverview adjustment controlsAB C ECold MirrorDImage 11-4Overview adjustment controlsA Rod rotationB Li

11. Light Pad adjustmentECold MirrorE5.5mmImage 11-6Nominal setting of the cold mirrorAlignment of the Illumination path1. Turn on the projector and d

11. Light Pad adjustmentABCDLight spotDMDDMDADImage 11-8Light spot sharpness adjustmentABCDLight spotDMDDMDDMD123BBImage 11-9Light spot size adjustmen

11. Light Pad adjustmentECold MirrorE123123Image 11-10Cold mirror position alignment78 R5976766 RLM G5 22/04/2004

12. Projector Suspension/Stacking12. PROJECTOR SUSPENSION/STACKING12.1 Stacking ProjectorsHow to stack projectorsUp to 2 projectors can be stacked on

12. Projector Suspension/StackingCAUTION: Be sure the safety working loud of the used security cables and appropriate connectors are suffi-cient to su

www.barco.comWith its compact design and sealed optics, the RLM G5PERFORMER is an ideal all-round projector suitable to both therental as well as stag

12. Projector Suspension/Stacking(1)(2)(3)(4)(5)(6)Image 12-5Mounting the doughty clampsHow to hook the clamp onto the truss beam1. Open the clamp by

12. Projector Suspension/Stacking82 R5976766 RLM G5 22/04/2004

13. Maintenance of the Projector13. MAINTENANCE OF THE PROJECTOR13.1 Air FiltersAbout maintaining the air filtersIt is recommended that you replace th

13. Maintenance of the ProjectorABImage 13-2CImage 13-3Available kitAll the 5 air filters are assembled to 1 kit, order number R401045K13.2 Cleaning t

13. Maintenance of the ProjectorNecessary toolsTorayseeTMcloth (delivered together with the lens kit). Order number : R379058.Howtocleanthelens?Procee

13. Maintenance of the Projector86 R5976766 RLM G5 22/04/2004

14. Software Update14. SOFTWARE UPDATEOverview• Installation requirements• Interconnection PC/Projector• Projector Software Update Procedure14.1 Insta

14. Software Update14.3 Projector Software Update ProcedureHow to download the projector software?1. Go to the Barco Partnerzone (htpp:/www.partnerzon

14. Software UpdateImage 14-3PartnerZone Software updatesImage 14-4PartnerZone Product selectionR5976766 RLM G5 22/04/2004 89

14. Software UpdateImage 14-5PartnerZone Product Software downloadImage 14-6File downloadImage 14-7SoftwaresourcesaveImage 14-8Software source downloa