Barco BarcoSLM G8 Service Manual

SLM R12+ Perform erService ManualR9010170R9010171R5976820/0008/03/2005

1. SafetySafety Instructions1. Before returning an instrument to the customer, always make a safety check of the entire instrument, including, but not

14. Power Distribution Backplane R764239Interconnection with IR Receivers & Ambient Temp SensorPower backplane R764239J887J888J99IR Receiver Front

14. Power Distribution Backplane R764239Interconnection with Tilt Switch & Lamp InfoPower backplane R764239J4Tilt SwitchLamp InfoJ6Image 14-13Inte

14. Power Distribution Backplane R764239Interconnection with Micro switch, Light Sensor & Lamp Temp NTCPower backplane R764239J416Lamp NTCMicro Sw

15. Lamp Power Supply R763370515. LAMP POWER SUPPLY R7633705Attention!WARNINGTHIS CIRCUIT BOARD IS HOT TO AC. THIS POWER SUPPLY, DOES NOT USE A LINE I

15. Lamp Power Supply R7633705Lamp Power SupplyMechanical parts removedLamp Power Supply CompleteLamp Power Supply disassembled123Image 15-3Modules of

15. Lamp Power Supply R7633705General compositionThe R7633705 is the part number of the complete unit. This unit contains all necessary electronic cir

15. Lamp Power Supply R7633705Yellow LED: LVPS OKRed LED: ErrorGreen LED: PFC OKGreen LED: LPS OKGreen LED: Lamp OnImage 15-4View operation LEDs LPSFu

15. Lamp Power Supply R7633705Connectors Primary sideJ609Through this connector the module is connected with the SMPS of the projector. The SMPS is su

15. Lamp Power Supply R7633705Interconnection LPS & SMPSLamp Power Supply R7633705J609J620J618J619J609J620J619nc+380VMSwitch Mode Power Supply R76

15. Lamp Power Supply R7633705Boards interconnectionJ604J605J604J605J608J608J603J603LPS-X Processing/5 R7632105LPS-X In/Out/3R7632113Power MosfetSwitc

1. Safety5. Hot Chassis Warning - This projector chassis has two ground systems: the primary ground system is formed by the negativevoltage of the rec

15. Lamp Power Supply R7633705LPS Processor Module R7632105LPS IN/OUT Module R7632113Q382FAN_1FAN_OKFAN_2FAN_1FAN_2D382++5VREFJ60329FAN DriveI330Q383/

15. Lamp Power Supply R7633705Fan 1 J380Fan 2 J381Image 15-10FANConnectiontoboardTemperature Sensing on BoardBlock DiagramR5976820 SLM R12+ PERFORMER

15. Lamp Power Supply R7633705LPS Processor Module R7632105LPS IN/OUT Module R7632113FAN_1TEMP_RECT_SECFAN_2++15VJ60345TEMP_TRAFOJ60354* This PWM (Pul

15. Lamp Power Supply R7633705Image 15-12Temperature Sensors location on board15.5 Technical DescriptionLPS-X In/Out R763211315.5.1 GeneralPreviewModu

15. Lamp Power Supply R7633705Low Voltage Power Supply.This power supply (SMPS) generates the stand-by (remains active in the operational mode) voltag

15. Lamp Power Supply R7633705PrimaryVoltages++15VM• used as feedback information for stabilization of all output voltages.• used in circuits with ”ho

15. Lamp Power Supply R763370515.5.8 Boost up circuit.DescriptionThe ++110V , ++110RET voltage is a floating supply delivered by the on-board SMPS. Wh

15. Lamp Power Supply R76337058 Digital InputsFAN_OK From the fan drivers on the R7632113 module. Is high when the fans are switchedon and will become

15. Lamp Power Supply R76337053 PWM (pulse width modulated) outputsVL_MINThe PWM signal is integrated with R253 and C251 to an analog signal (1 to 5V)

15. Lamp Power Supply R7633705The rectifier bloc on the other board R7632113 is terminated with a small capacitor C400/C401 just to remove the HF comp

1. Safety10 R5976820 SLM R12+ PERFORMER 08/03/2005

15. Lamp Power Supply R7633705Switching on of Q400-Q401.A short while before Q400-Q401 are driven into conduction, Q403 stops conducting (see timing d

15. Lamp Power Supply R7633705Since X2 = Y2 = 0 the output voltage is:PS=VS + IS10(R261+R262+R260(R261+R262)+DIMxPS=VS x IS2.4+DIMThe feedback circuit

15. Lamp Power Supply R7633705The four FETs form a full bridge. The primary of the transformer (on the other board) is connected at the J605/J604 in s

15. Lamp Power Supply R7633705Connector: J603 ControlsPin Name Pin NoIn/OutDescriptionSignalTRAFO_RANGE1 ILamp Voltage Range Select0-5VFAN_SPD2 IFan S

15. Lamp Power Supply R7633705Connector: J620 Control OutPin Name Pin NoIn/OutDescriptionSignalNOT_ERROR_M5IErrorsignalfromSMPS0or5V6Connectors on LPS

15. Lamp Power Supply R7633705Connector: J603 ControlsPin Name Pin NoIn/OutDescriptionSignalGND11-Secondary GroundGND12-Secondary Ground15.8 Adjustmen

15. Lamp Power Supply R7633705124 R5976820 SLM R12+ PERFORMER 08/03/2005

16. Start Pulse Generator (SPG) R76351216. START PULSE GENERATOR (SPG) R76351216.1 General InfoView of the SPGStart Pulse Generator Complete R763512St

16. Start Pulse Generator (SPG) R76351216.2 Technical InfoBlock DiagramMax. 100Vdc output voltageSecondary sideLamp Power Supply230VACmainsC+-Xenon Ar

16. Start Pulse Generator (SPG) R763512Pin assignment connectorJ24J23J1+-from LPSImage 16-3Pin assignment connector J1Connector: Lamp Power CablesPin

2. General Info SLM R12+ P2. GENERAL INFO SLM R12+ P2.1 PerformancesOverviewImage 2-1PerformancesR5976820 SLM R12+ PERFORMER 08/03/2005 11

16. Start Pulse Generator (SPG) R763512128 R5976820 SLM R12+ PERFORMER 08/03/2005

17. Switch Mode Power Supply (SMPS) R76434917. SWITCH MODE POWER SUPPLY (SMPS) R764349AttentionWARNINGTHIS CIRCUIT BOARD IS HOT TO AC. THIS POWER SUPP

17. Switch Mode Power Supply (SMPS) R76434917.2 Technical DescriptionGeneralThe following functions are performed by this unit :• Generation of the st

17. Switch Mode Power Supply (SMPS) R764349• Measurement of the ambient temperature T_AMB and the lamp house temperature NTC_LAMP.• Switching on and o

17. Switch Mode Power Supply (SMPS) R76434917.3 Block DiagramsSMPS Power diagram+380VMF100StandBySMPSI100/T100+5V+5VSwitchQ233/Q232+30V+30VSwitchQ233/

17. Switch Mode Power Supply (SMPS) R764349Primaryfrom LPS IN-OUTJ608MainsInput400_MAINS-OUTVACfrom LPS PROCESSORJ609V_SINPFC+380VMF600V_SIN+380VMF30

17. Switch Mode Power Supply (SMPS) R764349SMPS Control diagramComparator+3.3V+5V++30VV_SINPW R_GOODD240+Q2408-ChannelAnalogueMultiplexer/Demultiplexe

17. Switch Mode Power Supply (SMPS) R764349ERRORD9++Q3Q48-BitD/A ConverterwithOperational Amplifier Output BuffersCLKLoadA01A02A03A04A05A06A07A08DATA

17. Switch Mode Power Supply (SMPS) R764349Connector : J619 – to Lamp Power Supply (secondary)Pin Name Pin NoIn/OutDescriptionSignal++5V 1O +5V Power

17. Switch Mode Power Supply (SMPS) R764349Connector : J601 – to Backplane (secondary)Pin Name Pin NoIn/OutDescriptionSignal++30VC6 O 30V Standby outp

2. General Info SLM R12+ P2.2 SpecificationsOverviewImage 2-2Specifications12 R5976820 SLM R12+ PERFORMER 08/03/2005

17. Switch Mode Power Supply (SMPS) R764349LED ExplanationGreen LED D107 Illuminating: indicates the presence of the ++30VGreen LED D155 Illuminating:

18. Temperature & Motor Control Module R76420318. TEMPERATURE & MOTOR CONTROL MODULER76420318.1 IntroductionView of the Temperature & Moto

18. Temperature & Motor Control Module R764203An 8-bit micro-controller P87LPC768P is slaved to the CPU via an SDAI and SCLI bus. In the event of

18. Temperature & Motor Control Module R764203TECONOFF3040FANHEATSINKTECDMDT° SENSORTEC: Thermo-Electric CoolerImage 18-2DMD temperature controlEa

18. Temperature & Motor Control Module R764203OVLPWRDRIVEMTR_SELDIRSPDMABImage 18-4Motor driveTwo controlling signals are formed out of a directio

18. Temperature & Motor Control Module R764203I2C Bus8-bit Micro-controller I2C interface for microcontrollerADCXT2IRQ_DMDA0A1A2CHACHBUP/Downcount

18. Temperature & Motor Control Module R76420318.3 Pin Assignment Connectors on BoardIndication Connectors on BoardJ504J17J14J11J25 J27 J28 J520J2

18. Temperature & Motor Control Module R764203Connector : J520 From BckplnPin Name Pin NoIn/OutDescriptionSignalIRQ_DMD1OInterrupt requestmax.7A&a

18. Temperature & Motor Control Module R764203Connector : J23 FocusPin Name Pin NoIn/OutDescriptionSignalCHB14 IEncoder Channel 1GND5GroundMtr Rev

19. Formatter Interface Board (FIB) R76434619. FORMATTER INTERFACE BOARD (FIB) R76434619.1 IntroductionView of the Formatter Interface BoardElectronic

3. SLM R12+ P - Parts3. SLM R12+ P - PARTSSpare abbreviationAbbreviationDefinitionNR Non repairableCO ConsumableFR Factory RepairableLR Locally repair

19. Formatter Interface Board (FIB) R76434619.2 Power SupplyFrom SMPS via Power Distribution Backplane (+5V)Formatter Interface Module R764346Power ba

19. Formatter Interface Board (FIB) R764346From SMPS via Pixel Map Processor (+3.3V)Image 19-33.3V Power SupplyR5976820 SLM R12+ PERFORMER 08/03/2005

19. Formatter Interface Board (FIB) R76434619.3 Light Engine ConnectionPower Supply to DMD FormattersRBGJ303J302to GREEN Formatterto Blue Formatterto

19. Formatter Interface Board (FIB) R764346I14I12I13M44 M43 M45+2.5V GREENLED D7+2.5V BLUELED D6+2.5V REDLED D8Rear view FIBFront view FIBImage 19-5Po

19. Formatter Interface Board (FIB) R764346Signals to DMD FormattersRBGJ103J101to GREEN Formatterto Blue Formatterto Red FormatterJ102LED indicationsL

20. CPU Module R763885820. CPU MODULE R763885820.1 IntroductionView of the moduleImage 20-1View of the moduleR5976820 SLM R12+ PERFORMER 08/03/2005 15

20. CPU Module R763885820.2 Block Diagram CPUBlock DiagramCPU Control LogicAltera20K100LogicInterfaceData Bus 16 BitsAddress Bus 24 Bits12-4Control Lo

20. CPU Module R763885820.3 Power Supply on BoardPower Supply++2.5VIC14Dual-OutputLow-DropoutVoltageRegulator++3.3VfromPowerSupplyJ709SMPS++5V++5VC17

20. CPU Module R763885820.5 Interconnection DiagramDiagramPixel Map Processor R764115CPU R7638858J702J703J703J702J700J700Communication Interface R7637

21. Pixel Map Processor Module R76411521. PIXEL MAP PROCESSOR MODULE R76411521.1 View of the PMP ModuleLocation of the PMPRear Electronic BoxImage 21-

3. SLM R12+ P - PartsLight Engine - Overview ModulesSpare abbreviationArt. NumberOrder NumberDescriptionNRCOFR LRR840527 R840527kLight Engine Complete

21. Pixel Map Processor Module R76411521.2 Block Diagram PMPBlock diagram TO INPUT SLECTORJ504PANELLINK OUT24XILINX (I400)FRCPANELLINK OUTGENESIS30430

21. Pixel Map Processor Module R76411521.3 Short Technical DescriptionData PathDigital RGB data coming form input selector 1 enters the PMP where the

21. Pixel Map Processor Module R764115Diagram Power SupplyImage 21-4Diagram Power SupplyComponent location on boardL650L600L650+2.5V+1.8VImage 21-5Com

21. Pixel Map Processor Module R764115D652 Q650 Q652 IC650D602Q602Q603Q600Q601Status Condition PMPImage 21-6Component location on board/221.5 Status C

21. Pixel Map Processor Module R764115LED Ref. IC Ref.DescriprionD300Xilinx IC305 LED On: Xilinx configuredD400XilinxIC400 LED On: Xilinx configuredD5

22. Infra Red Receiver Module R76326122. INFRA RED RECEIVER MODULE R76326122.1 View of the Infra Red ReceiverLocation of the moduleProjector Front Vie

22. Infra Red Receiver Module R76326122.3 Interconnection DiagramIR module connection to Power BackplaneJ204J205J206 J207B2 IR_FRONTC2 IR_REARIR RearI

22. Infra Red Receiver Module R763261IR signal flow to CPUJ6J7IR Rear IR FrontJ202 J203J201IR RearIR FrontCPU R7638857CPU R7638856CPU R7638858Input S

22. Infra Red Receiver Module R763261166 R5976820 SLM R12+ PERFORMER 08/03/2005

23. Ambient Temperature Sensor R76279023. AMBIENT TEMPERATURE SENSOR R76279023.1 View of the Ambient Temperature SensorLocation of the moduleImage 23-

3. SLM R12+ P - Parts3.2 SLM R12+ P - List of KitsOverviewOrder NumberDescriptionPublication ReferenceR840527KLight Engine CompleteR5976786R8454096K*R

23. Ambient Temperature Sensor R76279023.2 Interconnection DiagramInterconnection with SMPS1 ++12V2 T_AMB_IN3 GND1Temp. SensorLM45Non-invertingAmplifi

24. Projector Tilt Switch R76424024. PROJECTOR TILT SWITCH R76424024.1 View of the projector Tilt SwitchLocation of the moduleView inside lamp houseIm

24. Projector Tilt Switch R764240FRONT VIEWProjectionAxisLamp AxisPoint of Gravity100°Lamp Axis15°195°Projection Axis15 °195 °Image 24-2Projector tilt

24. Projector Tilt Switch R76424024.3 Interconnection DiagramInterconnection with SMPSJ11 TILT_SW2 ++5V3 SCL_TILT4 SDA_TILT5 GNDJ6J602B2 TILT_SWB7 SDA

24. Projector Tilt Switch R764240172 R5976820 SLM R12+ PERFORMER 08/03/2005

25. Light Output Sensor R76329425. LIGHT OUTPUT SENSOR R76329425.1 View of the Light Output SensorLocation of the moduleUpper sideUnder sideLight Sens

25. Light Output Sensor R763294The microcontroller IC I1 execute a frequency measurement and will spread it out over a longer period.On the basis of r

25. Light Output Sensor R76329425.3 Interconnection with CPUInterconnection diagramLight Sensor R763294Light SenseEEPROMI2S0S1S2S3WPA0A1A2PhotodiodeLi

25. Light Output Sensor R763294176 R5976820 SLM R12+ PERFORMER 08/03/2005

26. Lamp Info Module R76329526. LAMP INFO MODULE R76329526.1 View of the Lamp InfoLocation of the moduleView inside lamp houseImage 26-1Location of th

3. SLM R12+ P - PartsOverview TLD LensesLens Reference Metric formulas (meter) Inch formulas (inch)TLD(0.8:1) PD=0.77xSW+0.05 PD=0.77SW+1.97TLD(1.2:1)

26. Lamp Info Module R76329526.2 Interconnection DiagramDiagramLamp Info R763295EEPROMI1A0A1A2VssVccWPSCLSDAC1 SDA_STBYB2 SCL_STBYJ1J4 J203Lamp I

26. Lamp Info Module R76329526.3 Technical InfoDescription EEPROM X24C16AThe EEPROM provides 16384 bits of serial electrically erasable and programmab

26. Lamp Info Module R763295180 R5976820 SLM R12+ PERFORMER 08/03/2005

27. Maintenance27. MAINTENANCE27.1 Lens Block27.1.1 Overview of Micro Switches and MotorsOverviewMotorUp/Down control(R3221102D)MotorShutter(B4400011D

27. MaintenanceECBDAImage 27-2Removal front plate lens block2. Remove the lens holder front plate from the fixation bolts.3. Remove the 4 springs (A)

27. MaintenanceCDImage 27-4Loosening motor axle block4. Lift up the lens block X-Y plate (E) to access the motor units Left/Right (F) and the end cour

27. MaintenanceAImage 27-6Removal motor Up/Down shift2. Remove the screw (B), accessible through a hole (C) on top of the mechanical frame, fastening

27. Maintenance3. Remove the motor unit for replacement.Caution: When fixating the copper motor support onto a new motor, be careful not to turn the 2

27. MaintenanceACBImage 27-8Removal motor Left/Right shift2. Remove the 2 screws (B) fastening the copper motor support (C) onto the lens block (D).3.

27. Maintenance27.2.1 Location of the Dust FiltersWhere mounted?To protect the projector against internal contamination due to forced air cooling, dus

4. SLM R12+ P - Location of the modules4. SLM R12+ P - LOCATION OF THE MODULESConvention - Projector OrientationrightfrontrearleftImage 4-1Projector o

27. MaintenanceThe dust filter is released and can be removed (C) for cleaning or replacement.CImage 27-11Removing dust filter from its casingHow to c

27. MaintenanceAImage 27-13Projector rear cover removal2. Remove the rear cover from projector.Removal of the Air filters1. Loosen the 6 hexagon socke

27. Maintenance6. Remove metal fixation bar from rear cover.Both air filters (E) can be removed for cleaning or replacement.CEEImage 27-16Airfilterrem

27. MaintenanceAImage 27-19Mounting the projector rear cover27.3 Lamp Replacement27.3.1 Safety Warnings27.3.1.1 Safety warnings during installationWho

27. Maintenance27.3.2 Introduction27.3.2.1 Content of the kitContentofthekitThe lamp kit consists in a lamp housing, Xenon lamp included. That means t

27. MaintenanceAImage 27-21Unlocking the side cover2. Pull the right side of the panel towards you and next to the right to remove.ABImage 27-22Lamp c

27. MaintenanceABAAImage 27-23Loosening the spacer screws2. Using the provided handle (B), pull the lamp unit out of the projector frame.BImage 27-24S

27. MaintenanceBAImage 27-252. Line up the lamp unit guides (A) with the guides on the projector base (B) and push the unit into the frame until it fi

27. MaintenanceAAAImage 27-27Lamp unit fixation27.3.4.2 Optical Alignment of the lampWhat may be adjusted!!The adjustments to the Y-axis and X-axis (b

27. Maintenance4. Enter the ‘SERVICE MODE’ and select ‘Add-Ins’. Finally set CLO on ‘INACTIVE’.5. Loosen the lock nut (A), securing the adjustable scr

Barco nv EventsNoordlaan 5, B-8520 KuurnePhone: +32 56.36.89.70Fax: +32 56.36.88.24E-mail:[email protected] us at the web: www.barco.comPrintedinB

4. SLM R12+ P - Location of the modules4.2 Projector side - RightIdentification123Image 4-3Module identification - right sidePicture Ref.Art. NoIdenti

27. MaintenanceBImage 27-32Locking side panel27.4 Re-convergence27.4.1 Re-Convergence KitOverview• Purpose of the kit• Contents of the Kit• Relevant T

27. MaintenanceR847196R821751R847203R8472052x R847204Image 27-33Contents of the kit27.4.1.3 Relevant Test PatternDisplay test pattern1. Press the “*”

27. Maintenance27.4.2.1 Access to Light EngineWhat to do to access the Light Engine• Removal of the Input Panel box (4 screws to loosen).• Removal of

27. Maintenance27.4.2.1.3 Removing the top coverRemoval of the stacking points1. Loosen the fixation bolt of the 3 stacking points on top of the proje

27. Maintenance12534to Opento LockABImage 27-40Removal Lens and dust clothThe lens lock is unlocked and the lens can be removed from lens block.2. Dis

27. MaintenanceImage 27-42Removal of the Prism cooling fan2. Take away the Fan from light engine.27.4.2.2.2 Removing the Engine Cooling FanRemovalTo a

27. MaintenanceAImage 27-44Removal input panel2. Keep the input panel by the provided handles and pull it backwards to remove.Now, the backplane (boar

27. Maintenance27.4.2.3.1 Removal of the Air ChannelNecessary tools• Flat blade screwdriver of 5 mm• Torx® driver TX10• Crosshead screwdriver (medium)

27. Maintenance31452Image 27-48Disconnection Fans and GND6. Remove the two Torx® screws (1&2) fixating air channel unit to starter unit and remove

27. Maintenance1Image 27-50Installation service air channel2. Reconnect (1) the air channel Fan (image 27-50).27.4.3 Re-convergence the Light Engine27

4. SLM R12+ P - Location of the modules4.3 Projector - Electronic BoxLocal Keypad & LCD Display1 2Image 4-4Local Keypad & LCD PanelPicture Ref

27. Maintenance123231+31orDMD+Image 27-51Influence of the controls on the convergencesAdjusting the control(s):• (2): Move the respective convergence

27. Maintenance27.4.3.2 Re-convergence GREEN on RED27.4.3.2.1 Location of controlsLocation of the lock-down screwsG1G2G3G4Image 27-52Location of the l

27. Maintenance27.4.3.2.2 Re-converging Green DMDCAUTION: Be cautious when adjusting the convergence controls, because a small turn causes already man

27. MaintenanceRBGGa2Gb2Ga3Gb3Ga1Gb1Gb1 adjustmentGb2+Gb2 adjustmentGb2 or Gb2 adjustmentGb3: top imageGb2: bottom imageImage 27-56Green convergence a

27. MaintenanceABImage 27-57Readjustment plunger2. Continue with the fine convergence adjustmentConvergence screw sense no resistance1. Turn the plung

27. Maintenance27.4.3.3 Re-convergence BLUE on RED27.4.3.3.1 Location of controlsLocation of the lock-down screwsB1B2B3B4Image 27-59Location of the lo

27. MaintenanceLocation of the convergence adjustable screwsRBGBa1Bb1LensLensLensBa2Bb2Ba3Bb3Image 27-60Location of the convergence adjustable screws2

27. MaintenanceFor older versions of the light engine, the screwdriver R847204 is used as well for the convergence adjustablescrews as well for the pl

27. MaintenanceRBGBa2Bb2Ba3Bb3Ba1Bb1Bb1 adjustmentBb2+Bb3 adjustmentBb2 or Bb3 adjustmentBb3: top imageBb2: bottom imageImage 27-63Blue convergence ad

27. MaintenanceConvergence screw is end of course1. Convergence screw is end of courseABImage 27-64Readjustment plunger2. Continue with the fine conve

4. SLM R12+ P - Location of the modulesCommunication Interface12Image 4-5Communication InterfacePicture Ref.Art. NoIdentificationManual page1 R763090C

27. MaintenanceProduct careInstallation kit. The kit R840527K is designed for use ONLY with the Barco SLM 12+ and 9+ series projectors.Replacement par

27. MaintenanceImage 27-67Pull and remove the side cover27.5.2.3 Removal of the Back CoverHow to remove1. See "Removing the Back Cover", pag

27. Maintenance27.5.2.5 Removal of the Top CoverHow to remove1. See "Removing the top cover", page 20127.5.2.6 Removal of the lamp unitHow t

27. MaintenanceBImage 27-71Unlock lock screw4. Turn the metal cover door to the right and remove.Image 27-72Remove metal cover doorRemoving the SMPS m

27. MaintenanceABCImage 27-732. Unlock the 2 module locks3. Slide the module out the projector frame.27.5.2.8 Removal of the Air ChannelHow to remove1

27. Maintenance27.5.3.2 Disconnecting the formatter and DMD connectionsNecessary tools• Torx® driver TX10• Pair of wire-cuttersDisconnect the formatte

27. Maintenance7green formatter signal connector8blue formatter signal connector9red formatter signal connector3. Pull the wires through the opening o

27. MaintenanceImage 27-78Core tube removal4. Turn out the screw holding the cable support to the right lower corner of the temperature and motor cont

27. MaintenanceImage 27-80Cable pass through27.5.3.4 Disconnect the lens sensor cableHow to disconnect ?1. Disconnect the lens sensor cable through th

27. MaintenanceImage 27-82Shutter cable disconnection27.5.3.6 Disconnect the lens holder ground leadsNecessary toolsTorx® driver TX10How to disconnect

4. SLM R12+ P - Location of the modulesPicture Ref.Art. NoIdentificationManual page1 R7632485SDI InputInput Selector 1/2 & Digital Decoder12Image

27. MaintenanceImage 27-84RedDMDfandicsonnection2. Unplug the black connector.The supply wires are black and orange.How to disconnect the prism fan ?1

27. MaintenanceImage 27-86Upper fixation bolts engineImage 27-87Upper fixation bolts engine, bottom view2. Turn out the lower fixation bolt through th

27. MaintenanceImage 27-88Lower fixation bolt engine3. Lift out the engine.Image 27-89Lifting up the engine27.5.4 Installing a new engine27.5.4.1 Moun

27. MaintenanceAImage 27-90Positioning pins on optical baseBImage 27-91Positioning holes on engine2. Turn in both upper fixation bolts.R5976820 SLM R1

27. MaintenanceImage 27-92Upper fixation bolts3. Insert the lower fixation bolt through the gap in the upper plate of the SMPS cabinet.Image 27-9327.5

27. MaintenanceImage 27-94Cable gap in optical base2. Push the long black wires (power supply wires) of engine through the same gap.3. Pull the wires

27. Maintenance55678Image 27-96Formatter signal connection6green formatter signal connector7blue formatter signal connector8red formatter signal conne

27. Maintenance3. Pull all wires of the Peltier elements and the temperature sensor into the black cable holder. Insert a Torx® screw and fixate tothe

27. Maintenance1123 4Image 27-100Formatter power cables2green formatter power connector3blue formatter power connector4red formatter power connector2.

27. MaintenanceImage 27-102Lens holder ground leads27.5.4.5 Connecting the shutterHow to connect ?1. Take the shutter cable (orange - yellow wires) on

4. SLM R12+ P - Location of the modulesCPU & Backplane Digital Inputs21Image 4-9CPU & Digital backplanePicture Ref.Art. NoIdentificationManual

27. MaintenanceImage 27-104Lens sensor cable27.5.5 Re-assembling the projector27.5.5.1 Mounting the Air channelHow to mount ?1. Place the air channel

27. MaintenanceA (x10)B (x2)Image 27-107Assemble air channel5. Insert the two bolts (B) fixating the air channel unit to the lamp power supply house (

27. MaintenanceABCImage 27-109Mounting the SMPS module3. Push the module completely in and close the locks.Closing the SMPS cover1. Hook the metal cov

27. MaintenanceBImage 27-111Unlock lock screw3. Place the side panel on its place.4. Turn in the screw (A) of the plastic cover door.AImage 27-112SMPS

27. MaintenanceImage 27-113Inserting the lamp2. Secure the position of the lamp unit with the 3 spacer screws.Image 27-114Securing the lamp27.5.5.4 Mo

27. Maintenance1234Image 27-115Top cover fixation spring screws loosening2. Fasten 1 spring screws (2), holding side of top cover to projector main fr

27. MaintenanceReinstalling the side panel1. Move the cover guides under the back cover and push the front of the cover against the projector frame li

27. MaintenanceImage 27-119Mounted Lens27.5.5.7 Mounting the back coverHow to mount ?1. Slide the back cover over the rear of the projector.AAAImage 2

27. MaintenanceBABImage 27-1212. Secure the 4 spring screws (B), holding Input Panel Box to projector main frame.27.6 Replacement of the Light Integra

27. Maintenance27.6.2 Replacement procedureOverview• Removing the air channel unit• Removing the start pulse generator• Removal of the Light Integrati

4. SLM R12+ P - Location of the modulesPixel Map Processor (PMP)12Image 4-10Pixel Map ProcessorPicture Ref.Art. NoIdentificationManual page1 R763348Pi

27. MaintenanceImage 27-1243. Remove the two Torx® screws fixating air channel unit to starter unit and remove the bolt fixating air channel unit to t

27. MaintenanceImage 27-1276. Remove the air channel unit by gently lifting it up.Image 27-12827.6.2.2 Removing the start pulse generatorNecessary too

27. MaintenanceImage 27-1292. Displace the start pulse generator.Image 27-13027.6.2.3 Removal of the Light Integration RodCAUTION: The light integrati

27. MaintenanceAAAImage 27-131Light pipe assembly removal2. Carefully place the light pipe assembly onto the projector frame border.All screws for the

27. MaintenanceHow to install the light integration rod1. Slide the integration rod assembly, lens facing light pipe entry and worm wheel facing botto

27. Maintenance27.6.3.1 Select internal black purity patternHow to select the internal black purity pattern ?1. Start the projector and enters the adj

27. Maintenance27.6.3.2 Access to the controls for the alignmentHow to reachABCDCABAir channel & Start Pulse Generator removedDImage 27-137Access

27. Maintenance2. Rotate clockwise the worm wheel (B) (Allen key of 2.5 mm) until the borders of the light spot are outlined in the corner of thescree

27. Maintenance256 R5976820 SLM R12+ PERFORMER 08/03/2005

28. Upgrade with Air Filters28. UPGRADE WITH AIR FILTERS28.1 Air Filter Upgrade Kit for SLM R12+28.1.1 Location of the Dust FiltersWhere mountedSee &q

4. SLM R12+ P - Location of the modulesFIB - Temp & Motor Control - Power Backplane312Image 4-11FIB - Temp & Motor Control - Power BackplanePi

28. Upgrade with Air Filters28.2 Disassembling the projector for Cover replacementOverview• Step by step actions• Disassembling Steps28.2.1 Step by st

28. Upgrade with Air FiltersABImage 28-4Lamp cover removal28.2.2.2 Removing the Input AssemblyNecessary toolsA flat blade screwdriver of 5 mmHow to re

28. Upgrade with Air FiltersAImage 28-6Rear cover removal2. Slide backwards the rear cover to remove.28.2.2.4 Removing the Top CoverNecessary toolsAll

28. Upgrade with Air Filters1234Image 28-8Loosening the cover fixation captive screwsDisconnection of the dust protection cloth1. Hold the lens with o

28. Upgrade with Air Filters123ABImage 28-10Turning the projector upside down2. Reinstall the stacking point on top of the projector (B).3. Turn the p

28. Upgrade with Air FiltersABCImage 28-11Removal bottom stacking interlock2. Remove the 3 hexagon socket screws (A), securing carrying handle to fram

28. Upgrade with Air FiltersABImage 28-13Removal of the bottom cover2. Remove the 4 screws (B), securing the bottom cover to projector base.3. Remove

28. Upgrade with Air FiltersACBDImage 28-14Disassembling the spring fixation unit.2. Reassemble the safety cable tightening, using the part added to t

28. Upgrade with Air FiltersABImage 28-16Disassembling the spring fixation unit.28.3.2.2 Mounting the Bottom Cover with Air FiltersHow to assemble1. P

28. Upgrade with Air FiltersABImage 28-18Remount of carrying handle studs2. Screw in the 3 fixation studs.28.3.2.4 Mounting the Carrying HandleNecessa

4. SLM R12+ P - Location of the modulesIR Receivers & Temperature Sensor213Image 4-12IR receiver Front & Rear - Temp. SensorPicture Ref.Art. N

28. Upgrade with Air FiltersCBABCA1A2Image 28-20Mounting the stacking interlocks2. Slide the metallic tube (B) over the stacking rod, the longest tube

28. Upgrade with Air Filters1236745Image 28-21Disconnecting the lamp power supply2. Loosen, turning counterclockwise, the 2 rod screws on top (A) and

28. Upgrade with Air FiltersABB2B1Image 28-23IR Receiver mount2. Mount the IR Receiver unit onto the power input screening, using 2 screws (A) of the

29. Overview of the Electrical Diagrams29. OVERVIEW OF THE ELECTRICAL DIAGRAMS29.1 Electrical DiagramsOverviewThe electrical diagrams are added to the

29. Overview of the Electrical Diagrams272 R5976820 SLM R12+ PERFORMER 08/03/2005

A. SpecificationsA. SPECIFICATIONSA.1 SLM R12+ P SpecificationsOverviewLight Output 11500 ANSI lumensInput source compatibility1600 x 1200 (max. input

A. SpecificationsControl• 1 x RS-232 / 422 IN• 1 x RS-232 / 422 OUT• 1 x XLR male (1 way)• 1 x XLR female (2 way)• build-in RF remote transceiver (opt

IndexINDEXAAccess 38IR Transmitter Board 38Adjustments on Board 123Air channel 204–205Removal 205Replacement 204Air Channel 222Removal 222Ambient Temp

IndexInput Assembly 218, 259Removal 218, 259Input panel 245Insert 245Input selection 71–75Analog input & Sync processing 71Analog input and sync p

IndexProjector 27, 238, 258, 264Accessories 27Air channel 238Mounting 238Assembling 238Disassembling 258Reassembling 264Projector Tilt Switch 169Proje

4. SLM R12+ P - Location of the modulesPicture Ref.Art. NoIdentificationManual page2 R763512Start Pulse Generator Complete3 R7632245sStart Pulse Gener

Index278 R5976820 SLM R12+ PERFORMER 08/03/2005

Revision SheetTo:Barco nv Events/DocumentationNoordlaan 5, B-8520 KuurnePhone: +32 56.36.89.70, Fax: +32 56.36.88.24E-mail: [email protected]

4. SLM R12+ P - Location of the modulesTilt Switch & Lamp Info12Image 4-15Tilt switch & Lamp InfoPicture Ref.Art. NoIdentificationManual page1

Table of contentsTABLE OF CONTENTS1. Safety...

4. SLM R12+ P - Location of the modulesProjector Ref.Art. NoIdentification Manual Ref.1 R763604IR Remote Control (RC5)28 R5976820 SLM R12+ PERFORMER 0

5. SLM R12+ P - Location of the Fans5. SLM R12+ P - LOCATION OF THE FANS5.1 Fans - Mounted on Air OutletIdentification1 2Image 5-1FanonAirOutletProjec

5. SLM R12+ P - Location of the FansIdentificationImage 5-3Cold mirror FanProjector Ref.Art. NoIdentification Manual Ref.1 B3245911DFan cooling Cold m

5. SLM R12+ P - Location of the Fans5.3 Fans - Mounted on the Electronic BoxIdentification1 2Image 5-5FanonElcaBoxProjector Ref.Art. NoIdentification

5. SLM R12+ P - Location of the FansIdentification1Image 5-7Fans-Light Engine outletProjector Ref.Art. NoIdentification Manual Ref.1 B3246261 Light En

5. SLM R12+ P - Location of the FansProjector Ref.Art. NoIdentification Manual Ref.1 B3246261DFan cooling light engine top (Prism)2 B324557D Fan cooli

5. SLM R12+ P - Location of the Fans34 R5976820 SLM R12+ PERFORMER 08/03/2005

6. Interconnection diagram6. INTERCONNECTION DIAGRAM6.1 Interconnection diagramBlock diagramBlock diagram SLM R12+ PerformerKEYPADLCD panelFront IR Re

6. Interconnection diagramInterconnection diagramSLM R12+ INTERCONNECTION08-10-2004R9010170ADJFormatter InterfaceBoard (FIB)J302G-Formatter112J303B-F

7. IR Transmitter RC-5 Coded R7635697. IR TRANSMITTER RC-5 CODED R7635697.1 General InfoView of the Remote Control1Image 7-11 IR Remote Control RC5 co

Table of contents11.3.2.2 Analog input and sync processing...7411.3

7. IR Transmitter RC-5 Coded R7635697.2 Access to the IR Transmitter BoardHandle as follows:1. Remove the screw (1) , using a Torx Screwdriver (T10),

7. IR Transmitter RC-5 Coded R76356912ABImage 7-5Battery cover removal2. Plug in the battery (9 V battery - type E-block or equivalent) onto the batte

7. IR Transmitter RC-5 Coded R7635697.4 Technical InfoPin Assignment Micro Contoller312827266789418171615131211101920212223242514Pin functions:VDD: Po

7. IR Transmitter RC-5 Coded R763569EnhancementsW4W3W2 W1Enhancements:Jumper W1 'Address Mode' Installed?- Yes: command send with free addre

7. IR Transmitter RC-5 Coded R763569Backlight LED DriveThe transistor Q8 drives the 12 LED’s via their ballast resistors R30..R41. The On/Off status i

8. Local Keypad & LCD Display8. LOCAL KEYPAD & LCD DISPLAY8.1 General InfoView of the local keypad & LCD displayImage 8-1Front view Local

8. Local Keypad & LCD DisplayCAB123Image 8-3Board removal2. Remove the 3 screws (C) holding the board onto the front end.3. Replace the LCD displa

8. Local Keypad & LCD DisplayPIC16C55 Pin functions:RC7RC6RC5RC4RC3RC2RC1RC0RB7RB6RB5RB4RB3RB2RB1RB0Keyboardsense inputsKeyboardscan outputs(activ

8. Local Keypad & LCD Display1. Address key: The ’ADDR’ command is activated along with the ’always listen’ address value (address ’10’). A 5 seco

8. Local Keypad & LCD DisplayInfo Display LCD DisplayError Description-LERROR(-1002)WRONG LAMP PARAMETER(S)Lamp parameter "maximum power"

Table of contents20.5 Interconnection Diagram . ...

8. Local Keypad & LCD DisplayInfo Display LCD DisplayError Description-LERROR(-2001)MAINS VOLTAGE TOO LOWMains voltage lower than minimum specifie

8. Local Keypad & LCD DisplayInfo Display LCD DisplayError Description-LERROR(-2404)LAMP POWER SUPPLYLPS with I2C slave address 0x22: Mains voltag

8. Local Keypad & LCD DisplayInfo Display LCD DisplayError Description-LERROR(-2740)LAMP POWER SUPPLYLPS with I2C slave address 0x28: "Error

8. Local Keypad & LCD DisplayInfo Display LCD DisplayError Description-PERROR(-3006)CATHODE FAN ERRORThe Fan at the cathode of the lamp is not wor

8. Local Keypad & LCD DisplayInfo Display LCD DisplayError Description-HERROR(-4111)VOLTAGE ERRORVoltage +15V is too low-HERROR(-4112)VOLTAGE ERRO

8. Local Keypad & LCD DisplayInfoDisplayError Error Description-L"Lamp" ERRORIndicates an error concerning the lamp. This can be:• an er

8. Local Keypad & LCD Display54 R5976820 SLM R12+ PERFORMER 08/03/2005

9. Communication Module R7637689. COMMUNICATION MODULE R7637689.1 General InfoView of the Communication moduleImage 9-1Front view Communication module

9. Communication Module R7637689.2 Interconnection with CPUInterconnection diagramXLRInterfaceIC6/IC8/IC9/T1IR/RC5InterfaceQ3/Q4ExternalIR RearExterna

9. Communication Module R7637689.3 Technical descriptionIntroductionThis unit makes it possible to communicate with the projector. You can interface w

Table of contents27.4.3.2.2 Re-converging GreenDMD ...21027.4.3.2.3

9. Communication Module R763768Remote XLR connection• The direction of communication is determined by the RMT_DIR line. A low puts the interface in re

9. Communication Module R7637689.4 On board connector pin assignmentInput ConnectorsJ5 J9 J4 J2 J3 J1 J11Image 9-5On board connector pin assignmentInp

9. Communication Module R763768Input Connector J3 - RS232/422 OutGND5GroundRXD+/DSR6 InReceive data+ / Data Set Ready RS422/232NC1,7-9 Not connectedIn

9. Communication Module R763768Interconnection with CPU & Local KeypadJ300J409J6J7J101J700Local KeypadCPUCommunication InterfaceJ700J101Image 9-6I

9. Communication Module R763768Connector J700 - Interconnection CPU/Local KeypadGND8SDA_ERROR9 InI2C SDA signal to displayTTLSCL_ERROR10 InI2C SCL sig

9. Communication Module R763768Interconnection with Input BackplaneJ300J700J101J409J6J7J6 J7 J409Communication InterfaceInput BackplaneImage 9-7Interc

9. Communication Module R763768Connector J300 - to DisplayL_PWR_ON5Out Signal for standby led (power on/off)TTLSCL_ERROR6Out I2C SCL signal to error d

9. Communication Module R763768This unit contains two seven segment led display (E), four normal LEDs (A..D) and an IR receiver (F). The display is us

9. Communication Module R763768InfoDisplayError Error DescriptionE1Formatter ERROR Indicates an error concerning the formatter. This can be:• No I2C c

10. Serial Digital Input Module R763248510. SERIAL DIGITAL INPUT MODULE R763248510.1 General InfoView of the SDI Input moduleFront viewRear viewImage

Table of contents28.3.2.5 MountingtheremovedStacking interlocks...26728.3.2.6

10. Serial Digital Input Module R7632485Power SupplyImage 10-3SDI input Power supplyThe SDI input module receives its power supply via the on board Eu

11. Signal Input Selection R763850 & R76385111. SIGNAL INPUT SELECTION R763850 & R76385111.1 General InfoIntroductionThe full input section co

11. Signal Input Selection R763850 & R76385111.2 Block Diagram Signal Input Selection 1 & 2Block diagramInput Panel 1R/R-Y75ΩG/G-Y75ΩB/B-Y75ΩH

11. Signal Input Selection R763850 & R76385111.3 Technical Description Input Selector 1 & 211.3.1 Technical Description Input Selector 111.3.1

11. Signal Input Selection R763850 & R7638513. Sync clamping-restoration (sheet 1/12).HS/CS and VS sync processingMost of the sync processing, lik

11. Signal Input Selection R763850 & R763851Image 11-3Block diagram AD9888Output of the ADC is an RGB 48 bit digital signal. Each color is 2x8bit

11. Signal Input Selection R763850 & R763851• It converts the parallel programming data from the controller into a serial bit stream for the two m

11. Signal Input Selection R763850 & R76385111.4 Power Supply11.4.1 Power Diagram for Input Selection module 1SchematicImage 11-4Power diagram (pa

11. Signal Input Selection R763850 & R763851Image 11-5Power diagram (part 2)76 R5976820 SLM R12+ PERFORMER 08/03/2005

11. Signal Input Selection R763850 & R763851Location Components on boardZ1L3IC28IC27M103 (-12V)M102 (+12V)M105 (+5V)L6IC30J207J206J205J204J204J205

Table of contents6 R5976820 SLM R12+ PERFORMER 08/03/2005

11. Signal Input Selection R763850 & R76385111.4.2 Power Diagram for Input Selection module 2SchematicImage 11-7Power diagram78 R5976820 SLM R12+

11. Signal Input Selection R763850 & R763851Location Components on board   J200 4 5 6 20 21 22 23

11. Signal Input Selection R763850 & R76385180 R5976820 SLM R12+ PERFORMER 08/03/2005

12. Digital Decoder R76382612. DIGITAL DECODER R76382612.1 General InfoIntroductionThis decoder board is connected to the Input Selection 1 and 2 boar

12. Digital Decoder R76382612.2 Block Diagram Digital DecoderBlock diagramANALOG 1andADC 1ANALOG 2andADC 2ANALOG 3andADC 3ANALOG 4andADC 4SYNC_DECY/CV

12. Digital Decoder R76382612.3 Technical Description12.3.1 GeneralIntroductionThis decoder board is connected to the Input Selection 1 and 2 boards a

12. Digital Decoder R763826The colour difference signals are first passing a low-pass filter, and then mutliplexed according the ITU standard. The Y,

13. Digital Inputs Backplane R76337813. DIGITAL INPUTS BACKPLANE R76337813.1 General InfoIntroductionThis module connects Input Selector 2 (R763851) a

13. Digital Inputs Backplane R763378SDI Input Module RemovedImage 13-2Power Supply Voltage monitoring86 R5976820 SLM R12+ PERFORMER 08/03/2005

13. Digital Inputs Backplane R76337813.3 Interconnection with Communication InterfaceInterconnection diagramDigital Input Backplane R763378J6 J7IR Rea

1. Safety1. SAFETY1.1 Safety InstructionsWARNING: Before Removing/Replacing any projector components, turn off the Main Power Switch and un-plug the M

13. Digital Inputs Backplane R76337888 R5976820 SLM R12+ PERFORMER 08/03/2005

14. Power Distribution Backplane R76423914. POWER DISTRIBUTION BACKPLANE R76423914.1 General InfoView of the Power Distribution BackplanePower Distrib

14. Power Distribution Backplane R76423914.2 Pin Assignment Connectors on Board14.2.1 Euro-ConnectorsEuro-Connector Rear Side Backplane16CBA11458DCBAF

14. Power Distribution Backplane R764239Euro-Connector Front Side Backplane1DCBAJ205Input Selection 1 R7638502J204 J206 J207DCBA121212Image 14-3Interc

14. Power Distribution Backplane R764239Power backplane R764239J10J11 J12 J13from SMPSImage 14-5Interconnection FAN Group 1Interconnection FAN Group_2

14. Power Distribution Backplane R764239Power backplane R764239J21J20to & from SMPSImage 14-6Interconnection FAN Group_2Interconnection FAN Group_

14. Power Distribution Backplane R764239Power backplane R764239Not connectedJ32J31J30to & from SMPSImage 14-7Interconnection FAN Group_3Interconne

14. Power Distribution Backplane R764239Interconnection FAN Group_5Color of the wires of the connection cable is Blue.Power backplane R764239J51J50NCt

14. Power Distribution Backplane R76423914.2.2.2 Wire-connections to ModulesInterconnection with Temperature & Motor Control moduleTemperature &am

14. Power Distribution Backplane R764239Interconnection with Formatter Interface module (FIB)Formatter Interface Module R764346Power backplane R764239