Barco DP-1200 Installation Manual

DP-1200Installation manualR59770242/0206/01/2009

1. SafetyTo prevent personal injury• Isolate electrically before replacing the lamp or lamp house. Caution: Hot lamp (house).• Caution: High pressure

10. Removal and installation of projector covers10.11 Installation of the side coverNecessary tools7mmflat screw driver.How to install the side cov er

10. Removal and installation of projector covers10.12 Installation of the front coverThe input cover and the lens m ay not b e installed yet.Necessary

10. Removal and installation of projector covers10.13 Installation of the input coverNecessary tools7mmflat screw driver.How to install the input cover

10. Removal and installation of projector covers10.14 Installation of the lamp coverNecessary tools7mmflat screw driver.How to install the lamp cover o

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11. Maintenance11. MAINTENANCEAbout this chapterThis chapter contains the projector cleaning procedures and filter replacements.Overview• Replacement o

11. Maintenance11.1 Replacement of the dust filter on the front sideThe fron t filter o f the projector can be rem oved from the lamp side o f t he proj

11. MaintenanceImage 11-25. Insert a new filter.6. Rotate the three latches back into the original position.7. Fasten the front cover and reinstall the

11. Maintenance11.2 Replacement o f the dust filter on the top sideNecessary partsNew HEPA dust filter for the top side.How to replace the HEPA dust filt

11. Maintenance11.3 Cleaning the exterior of the projectorHow to clean the exterior of the projector ?1. Switch off the projector and unplug the proje

1. Safety• Slots and openings in the cabinet are provided for ventilation. To ensure reliable operation of the product and to pro tect it fromoverheat

11. Maintenance11.4 Cleaning the lensTo minimize the p ossibility of damage to optical co atings, or s cratches to lens surfaces, we have d evelopedre

11. Maintenance11.5 Cleaning the UV blocker of the lamp houseWhen cleaning the UV blocker?Only clean the U V bloc ker of the lamp house in case it is

11. Maintenance11.6 Authorization to clear security warningWhen is an authorization required to clear the security warning?If the Input & Comm uni

12. Convergence (with extenders)12. C ONVERGENCE (WITH EXTEN DERS)About this chapterThis chapter describes how to prepare the projector for convergenc

12. Convergence (with extenders)12.1 C onvergence c ontrolsExtended control knobsAs the DMD of the blue channel is not accessible in the projector, th

12. Convergence (with extenders)Convergence test pattern412536362541Image 12-2The test pattern illustrated abov e is speciallydesigned for convergence

12. Convergence (with extenders)12.2 Preparing for convergence adjustmentNecessary toolsFlat blade screwdriver 7x150.How to set up the projector for c

12. Convergence (with extenders)12.3 C onverging the red pattern onto the blue patternThis adjustment procedure assumes that the projector is prepared

12. Convergence (with extenders)25Image 12-74. Slightly turn the red colored control knob num ber 3 until the red pattern in the upper right ofthe pro

12. Convergence (with extenders)12.4 Co nverging the green pattern onto the blue patternThis adjustment procedure assumes that the projector is prepar

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12. Convergence (with extenders)25Image 12-114. Slightly turn the green colored control knob number 6 until the green pattern in the upper right of th

A. SpecificationsA. SPECIFICAT IONSAbout this chapterThis chapter contains detailed specifications of the D P -1200 digital projector, such as dimensio

A. SpecificationsA.1 Specifications of the DP-1200OverviewAmbient Tem peraturemax. 35°C / 95°FContrast ratio2000:1Digital MicroM irror Device™3 x 0.98&

A. SpecificationsA.2 Dimensions of the DP-1200Dimensions46689201323,545343,5 (+34)5486991018699780485 485115499Image A-1Dimens ions given in millimete

A. SpecificationsA.3 Ce ntre of gravityCentre of gravity240377241,5Image A-2120 R59770242 DP-1200 06/01/2009

A. SpecificationsA.4 Dimensions of the universal pedestalDimensions566,7866,8876,3Image A-3Dimens ions given in millimeters.R59770242 DP-1200 06/01/20

A. SpecificationsA.5 Pin configurations of the communication portsRS232INRS232/422 IN1RTSE+ Request To Send (RTS)6RXE+Data Set Ready ( DSR)2RXE-Receive

A. SpecificationsA.6 Pin configuration s of the inputsDVI-DDVIINA&B1RX2-7DDC Data13nc19RX0 Shield2RX2+ 8nc14 +5V 20nc3RX2 Shield9RX1- 15GND21nc4nc1

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B. Order InfoB. ORDER INFOOverview• Spare part or der infoR59770242 DP-1200 06/01/2009125

2. General2. GENERALAbout this chapterRead this chap ter before installing your DP-1200 d igital projector. It c ontains important information concern

B. Order InfoB.1 Spare part order infoOrder info:Order infoDescriptionR9855957Motorized 0.98" DC2K Zoom (1.2–1.81 : 1)R9855931Motorized 0.98"

GlossaryGLOSSARYDVIDigital Visual Interface is a dis play interface developed in response to the proliferation of digital flat p anel displays.The digi

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IndexINDEXAAuthorization 108Security warning 108Available 4 6Lenses 46Ty pes 46CCentre of gravity 120Certificate file 77Download 77Clean 107UV bloc ker

IndexPower 24, 26Electronics 24Use of UPS 26Projector registration 75–7 8, 84Certificate file 77Download 77Introduction 76Procedure 78, 84New projector

2. General2.1 Installation requirementsEnvironment conditionsTable below sum mar izes the physical environment in which the DP-1200 digital projector

2. GeneralBarco offers a pedes tal for the DP -1200 digital pro jector. This universal p edestal allows a solid an d easy setupof the projector. The u

2. General2.2 Unpacking the projectorWhat has to be done ?At delivery the projector is packed in a carton box upon a wooden pallet and s ecured with b

2. General90°4Image 2-37. Slide the rear side over the edge of the pallet unit the two fixation screws (reference 5) at the rear are visible.8. Remov e

2. General2.3 Initial inspectionGeneralBefore shipment, the projector was inspected and found to be free of mec hanical and electrical defects. As soo

2. General2.4 Installation process overviewSet up from A to ZAfter yo u hav e un packed and checked the projector you can start with the installation

Barco Inc. Media and Entertainment Division11101 Trade Center Drive, Rancho Cordova, California 95670, USAPhone: +1 916 859-2500Fax: +1 916 859-2515E-

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3. Physical Installation3. PHYSICAL INSTALLATIONAbout this chapterThis chapter des cribes how the m echanica l se t up of the projector has to be done

3. Physical Installation3.1 Positioning the DP-1200 at port windowWARNING: The installation of the DP-1200 projector requires at least 2 persons.Gener

3. Physical InstallationSCREEN CENTER SCREEN CENTEROFF-CENTERA BImage 3-23. Proceed to leveling the projector by adjusting the feet of the projector a

3. Physical Installation90°Inclined screenImage 3-4Barco offers a pedestal for the DP -1200 digital projector. This universal pedestal allows you to e

3. Physical Installation3.2 Installation of the exhaust systemAbout ExhaustThe exhaust stack of the projector head is designed to fit a 201 mm (7.91 in

3. Physical Installation3.3 Connecting the projector with the power netWARNING: The total electrical installation should be p rotected by an appropria

3. Physical Installation4. Secure the power c ord with the chassis of the projector by using two cable ties (A) and by fastening the cable gland (B) a

3. Physical Installation3.4 Power loop throu gh to the projector electronicsThis procedure explains how to provide the projector electronics with powe

3. Physical Installation1235 476Image 3-11R59770242 DP-1200 06/01/2009 25

ChangesBarco p rovides this manua l ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied war-ra

3. Physical Installation3.5 Connecting an UPS with the projector electronicsWARNING: Only use UPS units which are suitable for the DP-1200 digital pro

4. Lamp & Lamp House4. LAMP & LAMP HOUSEAbout this chapterThis chapter en umerates all the supported xenon bulb lam ps for the DP-1200 digital

4. Lamp & Lamp House4.1 IntroductionLamp & lamp houseNormally the lam p house of the DP-1200 projector is de livered with a mou nted 2000 w at

4. Lamp & Lamp HouseLamp TypeOrder infoOsram xenon bulb lamp of 1,2 kW1,2kW DHP R9855959Ushio xenon bulb lamp of 2 kWDXL20BAF R9855955Ushio xenon

4. Lamp & Lamp House4.2 Removal of the lamp houseWARNING: This procedure may only be performed by qualified technical service personnel.CAUTION: La

4. Lamp & Lamp HouseWhile starting up the projector, the electronics detect if a lamp is ins talled. If no lam p is installed, it is notpossible t

4. Lamp & Lamp House4.3 Removal of the xenon bulb lampWARNING: DO NOT PERMIT UNAUTHORIZED PERSONNEL TO PERFORM OR ATTEMPT ANY PHASE OFXENON BULB L

4. Lamp & Lamp HouseImage 4-74. Slide the white anode soc ket, w hich is c onnected via a thick wire with the xenon bulb lamp, upwar ds away from

4. Lamp & Lamp House7. Remov e the cathode lamp adaptor ( A) from the xenon bulb lamp (L) as illustrated. Usea4mmAllenwrenchtoreleasethefixation sc

4. Lamp & Lamp House4.4 Installation of the xenon bulb lampWARNING: DO NOT PERMIT UNAUTHORIZED PERSONNEL TO PERFORM OR ATTEMPT ANY PHASE OFXENON B

Disposal InformationThis equipment has required the ex traction and use of natural resources for its produc tion. It may contain hazardous substances

4. Lamp & Lamp HouseImage 4-113. Install the lamp cathode adaptor (A) upon the xenon bulb lamp (L) as illustrated. Usetorque 2,5 Nm (1,8 lbf*ft) t

4. Lamp & Lamp HouseLN2SW1W2N1N1N2 9 NmImage 4-135. Remov e the protective container or unwrap the protective cloth from the xenon bulb lamp.Warni

4. Lamp & Lamp HouseImage 4-158. Reinstall the UV bloc ker assembly as illustrated. Make s ure that the xenon bulb lamp is properly supp orted by

4. Lamp & Lamp House 2,5 NmAImage 4-1811.Reinstall the side cover of the lamp h ouse as illustrated.Note: Please ensure that the thumb screws turn

4. Lamp & Lamp House4.5 Installation of the lamp houseWARNING: This procedure may only be performed by qualified technical service personnel.CAUTIO

4. Lamp & Lamp HouseWhile starting up the projector, the electronics detect if a lamp is ins talled. If no lam p is installed, it is notpossible t

4. Lamp & Lamp House4.6 Resetting the lamp parametersCAUTION: The “LA MP INFO” param eters which are stored on a ch ip MUST be updated after each

4. Lamp & Lamp House4.7 Realignment of the lamp in its reflectorEach xen on bulb lamp installation requires a realignment of the lamp in its reflect

4. Lamp & Lamp HouseXLYZYLXImage 4-247. Fasten the X-axis lock thumb s crew (ref LX image 4-24) and Y-axis lock thumb screw (refLY image 4-24).8.

5. Lenses & lens holder5. LENSES & LENS HOLDERAbout this chapterThis chapter gives an overview of all available lenses for th e DP-1200 digita

Table of contentsTABLE OF CON TENTS1. Safety...

5. Lenses & lens holder5.1 Available lensesOverviewLensType Product Number Image0.98" D C2K Z oom (1.2–1.81 : 1)Motorized R9855957 image 5-20

5. Lenses & lens holder5.2 Lens selectionHow to select the right lens for your application ?1. Determine the required sc reen width (SW).2. Determ

5. Lenses & lens holder5.3 Lens formulasFormulasLensThrow ratio for 0.98" DC2K Zoom Formulas (metric and inches)0.98” D C2K Zoom (1.2–1.81:1)

5. Lenses & lens holder5.4 Lens removalHow to remove a lens from the projector lens holder ?1. Support the lens with one hand while you unlock the

5. Lenses & lens holder5.5 Lens installationHow to install a lens into the projector lens holder ?1. Remov e the foam rubber in the opening of the

5. Lenses & lens holderImage 5-128. Check if the lens is really se cured by trying to pull t he lens out of the lens holder.CAUTION: Never transpo

5. Lenses & lens holder5.6 Lens shift, zoom & focusMotorized lens adjustmentThe D P-1200 projector is equipped with a motorized lens shift fun

5. Lenses & lens holder5.7 Scheimpflug adjustmentWhat has to be done ?The lens holder has to be adjus ted so that the “sharp f ocus plane” of the p

5. Lenses & lens holderImage 5-172. Rotate the focus shift plate of the lens holder until the centre (F) of the projected pattern is m ost sharp o

5. Lenses & lens holderImage 5-205. Repeat from step 2 until the projected focus pattern is as sharp as possible in the centre, left, right, top a

Table of contents11. Maintenance... 10111.1 Replace

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6. Input & communication unit6. INPUT & COMMUNICATION UN ITOverview• Introduction• Local Key pad of the D P-1200 projector• Communication po r

6. Input & communication unit6.1 IntroductionGeneralThe input & c omm unication unit of the DP -1200 projector consist in a local keypad, inpu

6. Input & communication unit6.2 Local Keypad of the DP-1200 projectorIdentification of the keysCFGHBAD EImage 6-2A Num eric key board.B M arker ar

6. Input & communication unit6.3 Communication ports of t he DP-1200 projectorLocation of the communication portsA B CD E F GImage 6-3A Com m unic

6. Input & communication unitAs there is a ne ed to daisy chain projectors whe n they are in Ethernet network, an Ethernet switch is build in. the

6. Input & communication unit6.4 About General Purpose Inputs & Outputs (GPIO)General Purpose inputsEight (8) opto-isolated general pur pose i

6. Input & communication unitGPOut PGPOut PGPOut NGPOut NOutput from projector Internal projectorMax 120 mWImage 6-5R59770242 DP-1200 06/01/2009 6

6. Input & communication unit6.5 Source input ports of the DP-1200 projectorLocation of the source input portsHI J KImage 6-6H SMPTE 292 input por

7. Communicator touch panel7. COMMUNICATOR TOUCH PANELOverview• Introduction• Installing the touch pan el interface• Reposition the touch panel interf

1. Safety1. SAFETYAbout this chapterRead this chapter attentively. It contains important information to prevent pers onal injury while installing and

7. Communicator touch panel7.1 IntroductionCommunicator Touch Panel for digital cinema projectorsThe Comm unicator Touch Panel is designed for multi-u

7. Communicator touch panelH Two USB ports to connect US B stick, mous e or keyboard.CAUTION: Refer to the user guide of the Communicator Touch Panel

7. Communicator touch panel7.2 Installing the touch panel interfaceNecessary tools• 17 mm wr ench.• 10 mm wr ench.How to install the touch pa nel inte

7. Communicator touch panelImage 7-65. Attach the m ulti c able to the swivel arm . Use for that the two Velcro strips.6. Connect the DC plug, the RJ4

7. Communicator touch panel7.3 Reposition the to uch p anel interfaceHow to reposition t he touch panel interface?1. Hold fast the touch panel interfa

8. Starting up8. STARTING UPAbout this chapterThis chapter contains the s witch ON and switch OFF procedures of the DP-1200 digital pr ojector. These

8. Starting up8.1 Switching ON the DP-1200 digital projectorHow to switch ON the DP-1200 digital projector?1. Make sure that the DP-1200 projector is

8. Starting up8.2 Switching OFF the DP-1200 digital projectorHow to switch OFF the DP-1200 digital projector?1. Press the standby button on the local

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9. Projector registration9. PROJECTOR REGISTRATIONOverview• Introduction• Download the certificate file• Registration of new projector• Update registrat

1. Safety1.1 General considerationsGeneral safety instructions• Before operating this equipment please read this manual thoroughly a nd retain it for

9. Projector registration9.1 IntroductionOverviewThe current pro jector is DCI compliant and should be registered by B arco. Therefore, the digital ce

9. Projector registration9.2 Download the certificate fileHow to download1. Insert a USB stick in the Communicator touch panel.2. On the touch pane l, g

9. Projector registration9.3 Registration of new projectorPossible login typesA projector can be r egistered by th e following persons, eac h with its

9. Projector registrationImage 9-3- Lenses: click on the drop down box and select the lens o f the projector when a M25 lens or select O ther lens whe

9. Projector registrationIf the location is not in the list, click Add new and c ontinue to next s tep.7. Fill out a ll fields with an asterisk for Loc

9. Projector registrationImage 9-7Add new installerThe new installer is added to the list o f ins tallers and is selected. Click Next >> to cont

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9. Projector registrationThe new owner is added to the list of owners and is s elected. Click Next >> to finalize the registration.The registrati

9. Projector registration9.4 Update registration of an existing projectorWhen should it be used ?An update of the registration of an existing projecto

10. Removal and installation of projector covers10. R EMOVAL AND INSTALLATION OF PROJECTORCOVERSAbout this chapterMost mainten ance and servicing proc

1. Safety1.2 Important safety instructionsTo prevent the risk of electrical shock• This projector should be operated from an A C power source. Ensure

10. Removal and installation of projector covers10.1 Removal of the lamp coverWARNING: This procedure may only be performed by qualified technical serv

10. Removal and installation of projector covers10.2 Removal of the input coverWARNING: This procedure may only be performed by qualified technical ser

10. Removal and installation of projector covers10.3 Removal of the front coverThe input co ver an d the lens have to be remo ved before remo ving t h

10. Removal and installation of projector covers10.4 Removal of the side coverNecessary tools7mmflat screw driver.How to remove the side c over of the

10. Removal and installation of projector covers10.5 Removal of the rear coverWARNING: This procedure may only be performed by qualified technical serv

10. Removal and installation of projector covers10.6 Removal of the top coverWARNING: This procedure may only be performed by qualified technical servi

10. Removal and installation of projector covers10.7 Open the sealed compartmentThis proced ure assumes that the left side cov er of the projector is

10. Removal and installation of projector covers10.8 Close the sealed compartmentNecessary tools3 mm Allen wrench.How to close the sealed compartment

10. Removal and installation of projector covers10.9 Installation of the top coverNecessary toolsAllenkey5mmHow to install the top cover of the projec

10. Removal and installation of projector covers10.10 Installation of the rear coverNecessary tools7mmflat screwdriver.How to install the rear cov er o